comprises of the following units :
2 numbers 15 MT Medium Frequency Induction Furnace
b) 10 MT Medium Frequency Induction Furnace
c) 2 numbers 5 MT Medium Frequency Induction Furnace (Twin
d) 3 MT Medium Frequency Induction Furnace
d) 3 MT Mains Frequency Induction Furnace
MOULDING SHOP :
Moulding shops have all the necessary facilities like Sand
Mullers, Moulding Boxes & Tackles, Patterns, Mould
Drying Ovens, Compressors, Ladles of various capacities
from 1000 Kgs to 40,000 Kgs.
ASSEMBLY & CASTING :
Assembly and Casting of Rolls are carried out in Casting
Pits of various sizes.
HEAT TREATMENT :
Heat Treatment & Stress Relieving are carried out
wherever required in 5 Oil-fired furnaces of capacities
ranging from 25 T to 90 T each. Temperature profile,
during heat-treatment cycles, are closely monitored and
controlled as per requirement.
ROLLS CENTRIFUGAL CASTING :
Centrifugal Casting Machine (Horizontal Type). Capacity up
to 15 tons finished weight, 500 mm to 1100 mm Diameter.
& SLEEVES :
Casting Machine (Horizontal Type). Capacity up to 2 tons
finished weight, 260 mm to 500 mm Diameter.
Machine Shop is fully equipped with Heavy Duty Machines of
1) Heavy Duty Rough Turning Lathes
2) Heavy Duty Finishing Lathes
3) Roll Grinding Machines with Taper & cambering
4) Horizontal & Floor Boring Machines
5) Wobbler Cutting Machines
6) Plano Millers
The shop is capable of machining Rolls up to 1600 mm in
diameter, 10000 mm in overall length and up to 50 MT in
QUALITY ASSURANCE :
Roll quality is monitored
closely through spectrographic chemical analysis,
microstructure analysis, hardness analysis, apart from
ultrasonic testing, mechanical strength testing and
dimensional control. The company is equipped with
necessary instruments required for these control measures.
Here for Production and Quality Assurance System...